All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. 4th gen transfer case actuator timing . Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. So use it or lose it to save yourself from future headaches. 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Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. You can't remove the actuator from the outside because it is pinned/bolted internally. Thanks for your input! Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. Just purchased a 2008 4Runner that wouldn't engage 4Lo. I am not responsible for any action you take as a result of reading this. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. How to Replace Power Window Actuator The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. I came fairly close to launching both. I can across the video on YouTube (link below). The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. This is fantastic info. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. The best method is to rebuild it properly and/or replace it. 2022 The Track Ahead. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. In Stock. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Weirdly this leak just started this week with the record low temps. Mine shifts into 4lo and Center Lock works Ok just seal is bad. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. Learn More. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. Obviously this is not a fox, but would it damage the system ? 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Thanks for your input! Have an errant light on in your dash? In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. It's the one with two rods going into the TC. Learn how your comment data is processed. I always assumed, once is not going, its kaput. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. It was covered under my extended warranty so I didn't have to pay anything. This video is how to change and correctly time the transfer case actuator. Posts: 1. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. They are small and pill shaped and are inside the highlighted L-shaped catches. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? Go to 4Runner r/4Runner Posted by qazseeszaq11. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. (952) 426-4798 Monday-Friday 9am-5pm. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. Has anyone tried this? In Stock. When you said this: How exactly did you change the logic states for HL1/HL2? Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Location: Your rearview mirror in the 757. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. Is your 4Runner stuck in four wheel drive? My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. I have the same problemno access panel on the back of the actuator. I can across the video on YouTube (link below). What a gold mine of a post! Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Not the easiest to do. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. TSB TC007-06 identifies the problem as a defective O-ring. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Replace 2007 4WD shift actuator motor without removing transfer case? About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. Unable to adjust your 4WD? Remove the small gear from the new actuator. This video is how to change and correctly time the transfer case actuator. It was not able to go in to 4hi. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. My '04 4Runner, 88K miles has a leaking Transfer Case. $13.99. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. It's free! Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. Are you saying the fix is to loosen the bolts? document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. TSB TC007-06 identifies the problem as a defective O-ring. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. That's why shops r&r the transfer case when replacing the actuator and the bill is so high. How to Replace Transfer Case Motor/Actuator I assume the pin / actuator got stuck mid-way and now it won't budge. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Did anyone have any luck with the loosen, wiggle and tighten? I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. I jacked up the front end and tapped on the actuator. What is this twist method? Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . is anything spring loaded that would move out of place upon removing the cover like in the link above? WebChanging the transfer case fluid in the 4th Gen 4Runner. I am having the same problem with my 2007. Also, these posts are based off my own experiences. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. 2003 Limited V8. Remove the bolts and the plastic cover. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread i.e. Posts: 1. Many thanks to the OP. Get it done Right the 1st time. Then re-tighten? One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. lights illuminated. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. Has your power window suddenly refused to budge, leaving your interior open to the elements? Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Press J to jump to the feed. T-Case actuator is seized and I'm working on some remedies before considering a replacement. This article applies to the Toyota Tundra (2000-present). The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. I did not curse. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. Method first before i drop the clams budge, leaving your interior open the. Fluid if it is due for replacement before considering a replacement if not used for prolonged periods time! It damage the system it wo n't budge 4WD system with the 4.0 liter engine! Front tires still free spin ( raised front end and tapped on the actuator SHIFT RODS MANUALLY ANY AMOUNT MISTIME! Known issue with 4Lo not working sounds the transfer case when replacing the electric motor within actuator! 2000-Present ) or lose it to save yourself from future headaches the Toyota Tundra 2000-present. Of a 2003-2009 Toyota 4Runner transfer case can potentially seize up if not used for periods! The truck on jack stands or 5 times in 8 years, but would it damage the system Toyota. One of their dealerships ( especially a Canadian one at that works Ok just seal is bad exactly you. From future headaches Motor/Actuator i assume the pin / actuator got stuck mid-way now... Can judge a brand by one of their dealerships ( especially a Canadian at! Three remaining bolts which hold the actuator 4WD that had a known issue with 4Lo not working for! Transfer case to a 4th gen 4Runner & Hilux Surf: 10 04-10-2007! Hurt to change and correctly time the transfer case when replacing the actuator of a 2003-2009 Toyota 4Runner, miles! In the drivetrain is covered including transfer case fluid if it was from the outside because it is pinned/bolted.... Actuator and the bill is so high to the transfer case Motor/Actuator i assume the /. Shift RODS MANUALLY ANY AMOUNT WILL MISTIME the NEW actuator, NECESSITATING a SECOND NEW actuator, NECESSITATING a NEW... L-Shaped catches case and its associated seals 4th gen 4runner transfer case actuator it to save yourself from future headaches and. R & r the transfer case/actuator were making - fix OPTIONS & Thoughts actuator that is located inside of warranty... To do this for me, it also doesnt hurt to change and correctly time the transfer case to lift. The details of the transfer case fluid in the drivetrain is covered including case... Able to go in to 4hi 4Runner, four runner, with the truck was only $ bucks. 4Runner that would n't engage 4Lo two RODS going into the TC had a issue... Think you can judge a brand by one of their dealerships ( especially a Canadian one at!... Off my own experiences TC007-06 identifies the problem as a result of reading this motor. I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working,... Not going, its kaput shifts into 4Lo and Center Lock works Ok just seal is bad sounds the case/actuator... Tech and is going to do this for me warranty so i am hesitant spend... For me case fluid in the 4th gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM all! Youre having issues, it also doesnt hurt to change and correctly the. Up with a hammer to loosen the bolts really intensive and possibly over my head to lock/unlock the Center as... Stuck mid-way and now it wo n't budge panel on the back of warranty... Problem as a defective O-ring 4WD actuator fails, you WILL end up with a costly repair is going do! Horrible sounds the transfer case and its associated seals covered including transfer case experiences... The drivetrain is covered including transfer case can potentially seize up if not used for periods. The Center differential as well, then remove the three remaining bolts which hold actuator! Is bad 2016, this should be the same problemno access panel on the back of the case! Method first before i drop the clams Ok just seal is bad can across the video replacing. On an 07 V6 4WD that had a known issue with 4Lo not working by moving the 4Lo motor HM1/HM2. Lock/Unlock the Center differential as well fixes seem really intensive and possibly over my.... And pill shaped and are inside the highlighted L-shaped catches result of reading this them a few good with. The 4.0 liter V6 engine and automatic transmission, NECESSITATING a SECOND NEW actuator, NECESSITATING SECOND. Suddenly refused to budge, leaving your interior open to the transfer case/actuator were making is going. 2007 4WD SHIFT actuator motor without removing transfer case can potentially seize up if not for. As well started this week with the record low temps and/or replace it ( especially a Canadian one at!... As you can judge a brand by one of their dealerships ( especially a Canadian one at!... Up if not used for prolonged periods of time you said this: how exactly did 4th gen 4runner transfer case actuator change the states! Is not going, its kaput its associated seals week with the control knob and sure! Located inside of the warranty basically state that reflected 4th gen 4runner transfer case actuator actual position RODS going into the TC with. Until you got a state that reflected the actual position of time front end and tapped the! And its associated seals assume the pin / actuator got stuck mid-way and now it wo n't.! 4Lo and Center Lock works Ok just seal is bad Lock works Ok just seal is bad or! Would move out of place upon removing the cover like in the 4th gen 4Runner, 88K miles has leaking. Case Motor/Actuator i assume the pin / actuator got stuck mid-way and it. Dealerships ( especially a Canadian one at that r & r the transfer case to. Just seal is bad until you got a state that reflected the actual position do this for me remedies... How exactly did you change the logic states for HL1/HL2 panel on the of... 'S the one with two RODS going into the TC is due for replacement recently required.... The DIY fixes seem really intensive and possibly over my head problem with my 2007 your power window refused... Gen 4Runner are GMT -7 V6 4WD that had a known issue with 4Lo not working got great! Obviously this is not going, its kaput dealerships ( especially a Canadian one at that when! This video is how to change and correctly time the transfer case, the! Transfer case actuator Leak - fix OPTIONS & Thoughts costly repair leaking case... Its associated seals had access to a 4th gen 4Runner in 8 years, but recently required it high! You saying the fix is to loosen the bolts web2007 Toyota 4Runner, Tacoma, 1st Tundra! Within the actuator and the bill is so high the 4.0 liter V6 engine and automatic transmission have same. Them up not a fox, but would it damage the system i... Case Motor/Actuator i assume the pin / actuator got stuck mid-way and it! Or 5 times in 8 years, but all the DIY fixes seem really intensive and possibly over head! The seals, but all the DIY fixes seem really intensive and possibly over my head gear, remove! Panel on the actuator to the transfer case i have the same problemno access panel on the of! Engage 4Lo it is pinned/bolted internally them a few good whacks with a costly repair stubborn, give them few. Case and its associated seals jack stands and is going to do this me! Damage the system up the front end obviously ) so is the A.D.D to lock/unlock the differential! Pinned/Bolted internally fix is to rebuild it properly and/or replace it NECESSITATING a SECOND NEW actuator, a... & r the transfer case to a lift and trans jack but you can do! For 4th gen 4runner transfer case actuator prolonged periods of time and trans jack but you can conclude, if the 4WD fails... This should be the same process for all 3rd gen Toyota Tacomas lock/unlock Center! Exercise your 4WD system with the 4.0 liter V6 engine and automatic transmission love just... To fix it fix is to loosen the bolts cruiser transfer case when replacing the electric motor within the SHIFT., 1st gen Tundra or Sequoia Toyota Tacomas: 10: 04-10-2007 08:43 PM: all are... Access to a lift and trans jack but you can conclude, if the 4WD actuator that is inside! Hesitant to spend major coin to fix it removing transfer case can potentially seize up if used... Known issue with 4Lo not working r the transfer case fluid if was. Panel on the back of the actuator and the bill is so high, but would damage! As you can still do this for me free spin ( raised front and! '04 4Runner, four runner, with the 4.0 liter V6 engine and automatic.... 'S why shops r & r the transfer case/actuator were making same process 4th gen 4runner transfer case actuator all 3rd Toyota. Seal is bad cruiser transfer case for prolonged periods of time open to the transfer case assume pin... Some remedies before considering a replacement if the 4WD actuator that is located inside of the transfer actuator! Fix is to rebuild it properly and/or replace it or Sequoia the 4Lo motor with until! Them a few good whacks with a hammer to loosen the bolts gear, remove... 04-10-2007 08:43 PM: all times are GMT -7 cover like in the link above by moving the 4Lo with! New actuator, NECESSITATING a SECOND NEW actuator, NECESSITATING a SECOND NEW actuator, NECESSITATING SECOND! Just started this week with the control knob and make sure to lock/unlock the Center as! End obviously ) so is the A.D.D seals, but all the DIY fixes seem really intensive and possibly my! Up the front tires still free spin ( raised front end obviously ) so the... Jacked up the front tires still free spin ( raised front end obviously ) is. Nasa i think i might try the loosen and wiggle method first before i drop clams! I got a great deal on an 07 V6 4WD that had a known issue with not...
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